Hey there! As a supplier of 20t bending machines, I often get asked about the installation process. So, I thought I’d share a detailed breakdown of it in this blog post. 20t Bending Machine
First things first, before you even start the installation, you need to make sure you’ve got the right spot lined up. The area where you’re gonna put the bending machine should be flat and sturdy. It can’t be all wobbly or uneven because that’ll mess with the machine’s performance big time. Also, make sure there’s enough space around it. You don’t want to be squeezing in tight to do maintenance or operate it. You need about 1 – 2 meters of clearance on all sides.
Once you’ve found the perfect spot, you’ll need to unpack the machine. Be super careful when you’re doing this. The parts are usually well – packed, but you don’t want to go dropping or bashing them around. Check all the components against the packing list. Make sure you’ve got everything you need, like the main machine body, hydraulic system parts, control panel, and any accessories that came with it. If something’s missing, don’t start the installation. Contact us right away, and we’ll sort it out for you.
Now, it’s time to move the machine to its final position. You’ll probably need some lifting equipment for this, like a crane or a forklift. If you’re using a crane, make sure the lifting points on the machine are properly attached. You don’t want it to swing around wildly or fall off. And if it’s a forklift, be careful not to scratch or damage the machine while you’re moving it.
After getting the machine in place, the next step is leveling. This is crucial. You can use a spirit level to check if the machine is perfectly horizontal. If it’s not, you’ll need to adjust the leveling feet. These are usually located at the bottom of the machine. Turn them clockwise or counter – clockwise to raise or lower that part of the machine until it’s level.
Once the machine is level, you need to connect the electrical system. This is where things can get a bit technical, so if you’re not good with electrical stuff, it’s probably a good idea to hire a professional electrician. First, connect the power cable to the electrical panel of the bending machine. Make sure the power supply matches the machine’s requirements. Our 20t bending machines usually run on a three – phase power supply. Check the voltage and frequency, and make sure the circuit breaker can handle the machine’s power load.
Next up is the hydraulic system. The hydraulic system is the heart of the bending machine. It provides the power needed to bend the metal. You’ll need to connect the hydraulic hoses. Make sure you’re connecting them to the right ports. There are usually labels on the ports to help you out. Tighten the connections properly, but don’t over – tighten them as that can damage the hoses or the ports. Then, fill the hydraulic reservoir with the recommended hydraulic oil. We usually recommend a high – quality anti – wear hydraulic oil. Check the oil level frequently during the filling process, and make sure it reaches the proper level marked on the oil gauge.
After the hydraulic system is set up, it’s time to install the control panel. The control panel is how you operate the bending machine. Mount it in an easy – to – reach location. Connect the control cables to the machine’s main control unit. You’ll need to follow the wiring diagram provided in the user manual. Once everything is connected, test the control panel to make sure all the buttons and switches are working properly. You can power on the machine briefly to check the basic functions. But don’t start bending any metal just yet.
Now, you need to do some calibration. Calibration is important to ensure the accuracy of the bending. First, calibrate the bending angle. You can use a protractor or an angle gauge to measure the bending angle. Set the machine to bend to a specific angle, for example, 90 degrees. Then, measure the actual bending angle of a test piece. If there’s a difference, adjust the settings on the control panel until the actual angle matches the set angle.
You also need to calibrate the bending force. This is a bit more complicated. You’ll need to use a force sensor or a load cell. Put a test piece in the machine, and gradually increase the bending force. Measure the actual force using the sensor. Compare it with the force setting on the control panel. If there’s a discrepancy, make the necessary adjustments.
Once you’ve completed all the calibration steps, it’s time for a test run. Put a few test pieces of metal in the machine and start bending them. Check the quality of the bends. Look for things like uneven bends, cracks, or other defects. If you notice any problems, stop the machine immediately and troubleshoot. It could be an issue with the calibration, the hydraulic system, or the electrical system.
If the test run goes smoothly, congratulations! Your 20t bending machine is now installed and ready to go. But remember, regular maintenance is key to keeping it running in top condition. Check the hydraulic oil level regularly, clean the machine, and lubricate the moving parts as recommended in the user manual.
If you’re thinking about getting a 20t bending machine for your business, or if you’ve got any questions about the installation process or the machine itself, don’t hesitate to reach out. We’re here to help you every step of the way. Whether you’re a small workshop or a large manufacturing plant, our 20t bending machines are designed to meet your needs. So, drop us a line, and let’s start a conversation about how we can help you take your metal – bending operations to the next level.
40t Bending Machine References:
- User Manual of Our 20t Bending Machine
- Industry Standards for Bending Machine Installation
Jinan Dezhong Machinery Co., Ltd.
As one of the most professional 20t bending machine manufacturers and suppliers in China, our products have good reputation in the market. Please rest assured to buy advanced 20t bending machine for sale here from our factory. Quality products and reasonable price are available.
Address: No. 1, Industrial Park, South of Zhengjiadian Village, Meilihu Street, Huaiyin District, Jinan City, Shandong Province
E-mail: abk7@bendingcnc.com
WebSite: https://www.jndzbending.com/
